Dünder Makine: Quality, Speed & Trust

Industrial Absolute
Extraction Plants

Our industrial absolute extraction plants are turnkey systems for producing premium botanical absolutes from rose, jasmine, lavender and other aromatic plants. We design them for maximum efficiency, solvent recovery and consistent product quality.

ABSOLUTE EXTRACTION TECHNOLOGY

What Is an Absolute Extraction System?

An absolute extraction system is an industrial process that produces premium botanical absolutes from delicate flowers and aromatic plants. By combining solvent extraction, ethanol purification and vacuum distillation, the system preserves the natural fragrance profile. At the same time, it delivers exceptional purity and process efficiency. Our sister company SD Essential Oils uses this technology to produce rose absolute in Isparta.

Industrial rose absolute extraction system with vacuum distillation
PRODUCTION PROCESS

HOW BOTANICAL ABSOLUTE IS PRODUCED

We produce botanical absolute through a carefully controlled, multi-stage process that preserves the delicate aromatic compounds in botanical concrete. In each stage, from ethanol dissolution to controlled cooling, wax filtration and vacuum ethanol recovery, our design aims for maximum purity, solvent recovery and final product quality.

Botanical absolute extraction process including ethanol dissolution, controlled cooling, wax filtration and vacuum ethanol recovery.
PROCESS VIDEO

WATCH THE BOTANICAL ABSOLUTE EXTRACTION PROCESS

Watch the complete botanical absolute extraction process inside a real industrial production plant. See how industrial extraction systems perform ethanol dissolution, controlled cooling, wax filtration and vacuum ethanol recovery to produce premium botanical absolutes with maximum purity and solvent recovery.

PROCESS DETAILS

Each Step of the Botanical Absolute Extraction Process

We design each stage of the process to maximize purity, solvent recovery and product quality while protecting delicate aromatic compounds.

Botanical concrete obtained from flowers through solvent extraction before absolute production.1

Botanical Concrete

Botanical concrete is the aromatic waxy extract obtained from flowers, leaves or other botanical raw materials through solvent extraction. It contains essential oils, natural waxes and valuable aromatic compounds, making it the primary raw material for producing premium botanical absolutes with high fragrance quality.

Ethanol Dissolution

First, the system dissolves the botanical concrete in high-purity ethanol under carefully controlled temperatures. As a result, the aromatic compounds separate from the waxes, and the solution is ready for the next purification stages.

High-purity ethanol dissolving botanical concrete during the absolute extraction process
Controlled cooling stage of the botanical absolute extraction process

Controlled Cooling

Next, the ethanol solution cools gradually to low temperatures, so natural waxes and heavy impurities crystallize. Accurate temperature control therefore protects delicate aromatic molecules and improves the purity of the final product.

Wax Filtration

After cooling, precision filtration equipment removes the crystallized waxes. As a result, you get a clean aromatic solution with much lower wax content, excellent clarity and consistent quality.

Wax filtration stage in the botanical absolute extraction process
Vacuum ethanol recovery stage in the botanical absolute extraction process

Vacuum Ethanol Recovery

Then the filtered solution moves to the vacuum evaporation system, which gently recovers the ethanol at low temperatures. In this way, vacuum technology protects heat-sensitive aromatic compounds, achieves high solvent recovery and reduces operating costs.

Final Botanical Absolute

The remaining concentrated aromatic extract is the final botanical absolute. Rich in natural fragrance compounds, it offers exceptional purity and stability, making it ideal for fine perfumery, cosmetics, aromatherapy and premium fragrance formulations.

PREMIUM BOTANICAL ABSOLUTE
KEY ADVANTAGES

WHY CHOOSE DÜNDERMAKINE ABSOLUTE EXTRACTION SYSTEMS?

We build our industrial absolute extraction plants for maximum product quality, efficient solvent recovery and reliable long-term operation. In addition, our engineers follow international manufacturing standards and your own requirements in every system.

High Product Purity

Designed to preserve delicate aromatic compounds while producing premium-quality botanical absolutes.

Efficient Ethanol Recovery

Vacuum recovery systems minimize solvent loss and reduce operating costs.

Low Temperature Processing

Carefully controlled low-temperature processing protects heat-sensitive aromatic molecules and preserves natural fragrance quality.

Stainless Steel Construction

Manufactured entirely from high-quality AISI 304 or AISI 316L stainless steel for hygienic, durable and corrosion-resistant operation.

Custom Engineering

We design every extraction plant around your botanical raw materials, production capacity and process requirements.

Turnkey Industrial Solutions

Complete engineering, manufacturing, installation, commissioning, operator training and after-sales technical support from one supplier.

TECHNICAL DATA

TECHNICAL SPECIFICATIONS OF OUR BOTANICAL ABSOLUTE EXTRACTION SYSTEM

Our botanical absolute extraction systems deliver high-purity production with efficient ethanol recovery and precise low-temperature processing. Moreover, we engineer each plant to match your production capacity and requirements.

Capacity

10–100 kg/batch

Ethanol

96% Food Grade

cooling

−27°C Process

Vacuum

Up to −0.95 bar

Material

AISI 304 / 316L

Control

PLC Automation

Industrial Botanical Absolute Extraction Plant

As a complete turnkey production solution, our botanical absolute extraction plant combines solvent extraction, low-temperature processing, filtration and vacuum ethanol recovery in one compact stainless steel system. In addition, we engineer every plant to match your capacity and production requirements.

  • Modular industrial design
  • AISI 304 / 316L stainless steel
  • Integrated extraction & filtration
  • Vacuum ethanol recovery
  • Low-temperature processing
  • PLC-controlled automation
Our botanical absolute extraction plant integrates extraction, controlled cooling, filtration and vacuum ethanol recovery into a single industrial production line.

3D Concept Rendering – Final layout may vary according to production capacity and customer requirements.

APPLICATIONS

BOTANICAL RAW MATERIALS SUITABLE FOR ABSOLUTE EXTRACTION

Our botanical absolute extraction systems can process a wide variety of aromatic flowers and botanical raw materials. Furthermore, we optimize each production line to recover as many aromatic compounds as possible while keeping the natural fragrance profile of the plant.

ROSE

Premium Rosa damascena concrete and absolute production for the fragrance industry.

JASMINE

High-value jasmine absolute with excellent preservation of floral aroma compounds.

LAVENDER

Efficient extraction of aromatic compounds for premium lavender absolute production.

NEROLI

Low-temperature extraction designed to protect delicate citrus blossom fragrance.

CHAMOMILE

Gentle extraction process for pharmaceutical and cosmetic applications.

TUBEROSE

Ideal for recovering the rich floral notes required by luxury perfumery.

OSMANTHUS

Designed for processing delicate blossoms with exceptional aroma retention.

VIOLET LEAF

Suitable for extracting unique green aromatic notes used in fine fragrances.

GLOBAL INDUSTRIES

Industries Using Botanical Absolute Extraction Systems

Producers in the fragrance, cosmetic and natural ingredients industries use our botanical absolute extraction systems. As a result, they obtain premium-quality aromatic extracts for a broad range of applications.

🌹 Fine Fragrance

Production of premium absolutes for luxury perfume brands.

💄 Cosmetics

Natural botanical extracts for creams, serums and skincare products.

🧴 Personal Care

High-quality aromatic ingredients for soaps, shampoos and body care.

🕯 Luxury Candles

Natural fragrance concentrates for premium candle manufacturers.

🌿 Aromatherapy

Pure aromatic extracts for wellness and therapeutic applications.

🍃 Natural Ingredients

Botanical extracts for natural formulations and clean-label products.

More Videos

Rose Concrete and Absolute Production on Video

Follow Rosa damascena from fresh flowers to concrete and absolute in our industrial extraction units.

Rose Absolute Production System
Inside a Rose Concrete Extraction Unit
Rose Concrete Extraction Process
Concrete to Absolute Extraction
Botanical Absolute Production Line

See all our videos

FREQUENTLY ASKED QUESTIONS

Frequently Asked Questions About Botanical Absolute Extraction Systems

Find answers to the most common questions about botanical absolute extraction technology, production capacity, solvent recovery, process conditions and turnkey industrial solutions.

A botanical absolute extraction system is an industrial processing line designed to produce premium botanical absolutes from flowers and aromatic plants through solvent extraction, low-temperature processing, filtration and vacuum solvent recovery.

Our systems are suitable for a wide range of aromatic plants including rose, jasmine, lavender, tuberose, chamomile, osmanthus, neroli, violet leaf and many other botanical materials.

Food-grade ethanol is used during the purification stage after concrete production, ensuring efficient wax removal while preserving delicate aromatic compounds.

Dünder Makine designs botanical absolute extraction plants from pilot-scale production to fully industrial turnkey facilities, customized according to customer requirements.

Yes. Our systems include high-efficiency vacuum ethanol recovery units that reduce solvent consumption, minimize operating costs and improve overall production efficiency.

Absolutely. Every extraction plant is engineered according to your botanical raw material, production capacity, available utilities, factory layout and automation requirements.

Botanical absolutes are widely used in luxury perfumery, cosmetics, personal care, aromatherapy, natural ingredients and premium fragrance manufacturing.

Yes. We provide complete engineering, manufacturing, installation, commissioning, operator training and after-sales technical support for every project.

START YOUR PROJECT

Looking for a Customized Botanical Absolute Extraction Plant?

Our engineering team designs complete turnkey botanical absolute extraction systems tailored to your botanical raw materials, production capacity and investment objectives. Contact us today to discuss your project and receive a customized engineering proposal.

Trusted by customers in more than 30 countries with complete engineering, manufacturing, installation and commissioning services.